Promethium recycling: what "recycling" actually means for Pm-147

Promethium recycling is not like magnet recycling or metal scrap recycling. In practice, "promethium recycling" splits into two very different things: recovering Pm-147 from nuclear waste streams (upstream recovery) and managing disused sealed sources (downstream reuse or disposal).

The recycling reality in one sentence

Promethium "recycling" is usually either isotope recovery from reactor/fission waste or return-to-supplier management of sealed sources, because Pm-147 is not a mined material and it decays away on a practical timescale.

A

"Recycling" by recovering Pm-147 from waste streams (the only scalable concept)

This is the closest thing to a true circular loop for promethium: you harvest Pm-147 from existing nuclear material streams instead of producing it solely via dedicated target irradiation.

What this looks like in the real world:

DOE's isotope program states Pm-147 is currently being extracted from a plutonium waste stream, and also produced via irradiation of Nd-146.

ORNL described extracting "pure promethium" from Pu-238 production leftovers, framing it as recovering an in-demand isotope while also reducing problematic constituents in the waste stream.

DOE budget documents explicitly mention extraction of promethium-147 for nuclear batteries from plutonium-238 waste streams.

Why this counts as recycling (even if it doesn't feel like it)

The "feedstock" is not ore. It's legacy or ongoing nuclear streams that already exist. The value is unlocked through hot-cell chemistry, not mining.

The hard limits:

  • throughput is constrained by hot-cell radiochemistry capacity
  • yield and purity are constrained by irradiation history and impurity management
  • production is programmatic and regulated, not market-driven like a commodity refinery
B

End-of-life handling of sealed sources (reuse, return, or disposal)

Most promethium in commerce sits inside sealed sources used in instruments (like thickness gauges) or in regulated luminous/safety devices. When that equipment reaches end-of-life, you typically do not "recycle the element" the way you would with metals.

The standard end-of-life options

IAEA guidance and training materials repeatedly list the same decision tree:

  • 1. Return to supplier/manufacturer
  • 2. Reuse (transfer to another authorized user)
  • 3. Recycling by the manufacturer (where feasible)
  • 4. Storage (interim)
  • 5. Disposal (final option)

A key IAEA point: returning a disused source to a supplier is a good option when the supplier is authorized and capable of managing it safely and securely.

What "recycling by the manufacturer" actually means:

It usually means one or more of:

  • refurbishing or re-encapsulating the source into a new device
  • recovering materials where they can be handled and potentially cleared from regulatory control after decay or treatment (case-dependent)
  • consolidating and conditioning sources for compliant storage/disposal

Why decay matters more than metallurgy

Pm-147 decays by beta emission to stable samarium-147, with a half-life around 2.6 years. That creates a unique "time lever" in waste planning: activity drops significantly over a decade-scale horizon, which can change packaging, storage classification, and disposal economics for certain inventories.

This does not mean you can ignore regulation. It means time is part of the management plan.

Regulation is built into the lifecycle

In the US, NRC rules explicitly cover licensing for manufacture/initial transfer of self-luminous products containing promethium-147, and NRC guidance on general license uses mentions promethium-147 in luminous safety devices (with restrictions).

What does not work as "promethium recycling"

Recovering Pm from consumer scrap

Promethium is not present in consumer volumes like NdFeB magnets. Collection and separation from random scrap is not a thing.

Treating Pm as a tradable metal

Promethium is handled as a radioisotope product, not as promethium metal for alloying. Its value is tied to activity, purity, encapsulation, licensing, and supply program constraints.

What drives real "recycling" outcomes in practice

1

Return-to-supplier contracts and logistics

Whether sources can be returned depends on supplier authorization, transport packaging, and cost. IAEA materials highlight that packaging and transport costs can be substantial, which becomes a practical barrier.

2

National policy for disused sealed sources

Countries that build centralized strategies (registries, conditioning programs, disposal pathways) reduce the risk of orphaned sources and bottleneck inventories.

3

Upstream isotope recovery capacity

When programs like DOE/ORNL can extract Pm-147 from waste streams, that can improve supply availability while simultaneously improving waste stream disposition characteristics.

A practical checklist for "promethium recycling" claims

If someone claims they are "recycling promethium," ask:

  • Which track is it? nuclear waste recovery, or sealed source return/reuse?
  • What is the product? purified Pm-147 for new sources, refurbished sealed sources, or conditioned waste?
  • What licenses cover possession, transport, and processing? (this is non-optional)
  • What is the time strategy? storage for decay vs immediate disposal vs reuse

Promethium recycling FAQ

Can promethium be recycled the way neodymium is recycled from magnets?

No. Promethium is supplied as a radioisotope (mostly Pm-147) and managed through sealed-source lifecycles and nuclear material recovery, not scrap metallurgy.

What is the closest thing to "real" promethium recycling?

Recovering Pm-147 from nuclear waste streams (for example, Pu-238 production leftovers) and reintroducing it into authorized sealed-source supply chains.

Does Pm-147 decay reduce the end-of-life problem?

It reduces activity over time (half-life ~2.6 years), which can affect management choices, but it does not remove the need for licensed handling, conditioning, and compliant disposal pathways.