Promethium mining and processing: how Pm-147 is made (and why "processing" is really radiochemistry)

Promethium (Pm) is not mined in any practical sense. It has no stable isotopes, so commercial promethium is produced as a radioisotope product, mainly promethium-147 (Pm-147), through nuclear irradiation and radiochemical separation.

The promethium processing reality in one sentence

Pm-147 supply is created by reactor irradiation or fission-product recovery, then unlocked by hot-cell chemical separation and purification, then converted into sealed-source-ready material for industrial instruments and niche power applications.

1

"Ore" does not exist: promethium starts as nuclear material

With normal rare earths, you start with bastnaesite or monazite. With promethium, you start with one of two nuclear feed routes:

Route A: Recovery from fission-product waste streams

DOE's Isotope Program describes Pm-147 as being extracted from a plutonium waste stream as a current supply route.

Route B: Direct production by irradiating neodymium-146 (Nd-146)

DOE also states Pm-147 will be produced via direct irradiation of Nd-146 in ORNL's High Flux Isotope Reactor (HFIR).

Takeaway: promethium "mining" is really irradiation scheduling + radiochemical throughput, not geology.

2

Irradiation: making Pm-147 in a reactor (target route)

In the target route, highly enriched Nd-146 is irradiated with neutrons. The basic nuclear pathway commonly described is:

Nd-146 (n,γ) → Nd-147 → (beta decay) → Pm-147

This is explicitly discussed in peer-reviewed work describing Pm-147 production and yields from Nd-146 irradiated at HFIR.

What plant operators actually care about:

Irradiation duration and timing:

longer is not always better because Pm-147 can also capture neutrons, which can limit net yield gains beyond certain irradiation windows.

Impurity formation:

other promethium isotopes (metastable states, different mass numbers) can be created depending on conditions, and those impurities matter for end-use suitability and shielding considerations.

Cooling and handling:

after irradiation, targets must cool and then be handled in hot cells.

3

Radiochemical processing: dissolution and primary separations (the real bottleneck)

Once you have irradiated targets or a suitable waste stream, you still have a bigger problem: separating promethium from everything else.

Typical steps in the target route:

  • Dissolve the irradiated target material in an appropriate acid system (hot-cell work)
  • Separate lanthanides and target matrix from promethium using multi-step radiochemistry
  • Purify to a product form suitable for sealed sources or device fabrication

ORNL and related technical publications emphasize impurity and yield characterization because these are not minor details in isotope markets.

A key unit operation: chromatographic separations

A practical example from the literature: separation of Pm-147 from neodymium target material using extraction chromatography, described as a selective method to prepare larger quantities of Pm-147 from mg-scale targets.

What this means in plain terms: promethium production is constrained by:

  • hot-cell capacity
  • chemical separation train design
  • analytical QA for isotopic purity
  • waste handling and compliance
4

Purity and "spec" for promethium is mostly about isotopes and shielding

For normal rare earths, "spec" means purity, trace metals, particle size. For Pm-147, "spec" is dominated by:

  • radioisotopic impurities that change radiation profile and shielding needs
  • chemical form stability for sealed-source fabrication
  • consistent activity per unit mass

DOE program materials explicitly frame Pm-147 as a supply that previously depended on reprocessing abroad and is now being produced through controlled domestic routes, with attention on product suitability.

5

Product finishing: what customers actually receive

Promethium is delivered as a radioisotope in a controlled chemical form suitable for:

  • beta thickness gauging sources
  • niche "nuclear battery" (betavoltaic) development
  • other regulated instrument applications

DOE's market-entry page for Pm-147 lists these as core application areas, which is also a good proxy for the product forms the program is set up to supply.

6

Device and sealed-source fabrication: manufacturing is part of "processing"

For many promethium applications, you do not just ship a bottle of compound. You fabricate a sealed radioactive source and integrate it into an instrument system.

IAEA guidance on nuclear gauges lays out the operational and safety framing for nucleonic gauges and their sources, which is the industrial context promethium fits into.

This is why promethium behaves like a specialist nuclear supply chain:

  • fewer qualified fabricators
  • licensing gates
  • traceability and end-of-life obligations

The practical constraints that decide whether supply grows

Reactor access is a hard cap

If you do not have irradiation capacity (or the right positions), you do not have product. HFIR is explicitly referenced in the Nd-146 production route for Pm-147.

Hot-cell radiochemistry is the real throughput limiter

Promethium production scales only as fast as separation, purification, QA, and compliant waste handling can scale.

Regulation is built into the process

Promethium products typically end up in regulated devices and sealed sources, which adds compliance cost and time, but also stabilizes the market (fewer casual entrants).

Mining and processing FAQ

Why can't promethium be produced by normal rare earth mining?

Because commercially relevant promethium (Pm-147) is supplied as a radioisotope through nuclear pathways, not mined as a stable element from ore.

What is the main production route today?

DOE's Isotope Program describes current extraction from a plutonium waste stream and an additional route via Nd-146 irradiation at HFIR.

What is the "separation step" for promethium?

Radiochemical separation and purification (often involving selective chromatographic techniques) performed in hot cells, where impurity management determines end-use suitability.